3 Core Pillars of our High-Quality Shrimp Feed Manufacturing are Quality Control Process, High Quality Machinery, and Computer Automation of Machinery. While Machinery manufactures feed, Quality Control and Automation are intermixed in many steps to ensure highest quality feed.
Domestic and Imported Raw materials that reached our factory will be checked in our inhouse laboratory based on different parameters like Protein, Fat, Moisture, Appearance, Toxins, Fiber etc. Only material that passes our stringent standards will go into our feed.
Each batch of different raw materials will be weighed as per the formula. We use precision computer automated batching system to get accurate weights for every batch.
Materials are that are weighed based on formula will be mixed with Premixes to form a uniform material that will be fed into Coarse Grinding.
We use fine Hammermill to grind all materials into moderately fine powder.
Shrimp mouths are very small, so it is very important to grind materials into very small particles so that shrimp can feed on them. We use latest generation high intensity pulverizes to fine grind feed.
Quality Check: Our technicians will check each batch after pulverizing to make sure that feed is grinded to required fineness.
Fine powder feed coming from ultrafine-pulverizer will be mixed with vitamins, minerals and other medicines, Fish oil, Lecithin etc. to get uniform mixture. We use ultramodern mixers to get at least 98% uniformity , This step is very important because this ensures that all pellets get uniform composition of nutrients so that all shrimp get same nutrition
Computer Automation: We extensively automated this step to ensure highest quality Shrimp Feed.
Quality Control: Our quality control technicians do extensive testing in this step for quality, they check feed for moisture, fineness, appearance and mixing efficiency.
Mixed feed from previous step will be cooked in steam in this process, this increases digestibility as well as water stability. Our Pre-condition system uses 4 step process, this is most modern available in the world. We tweaked it to give more condition time than any other system in India.
This cooked feed will be made into small pellets. Our pelleting system based on 40 years proven German technology can make the smallest 0.8mm pellets (Smallest in the world).
Pellets made in Pellet mill will be further cooked (conditioned) in Post-Conditioner, this not only increases digestibility of feed, also increases water stability further. Our special post conditioning system is enhanced to give at least one our post-conditioning, as well as choice of direct or indirect steam.
This system is further automated with computer system to make sure always same steam heat is maintained
Pellets from Post conditioner will be dried to decrease moisture to store it.
Pellets will be cooled to Room temperature to store in bags.
Small Pellet pieces, Powder and Big lumps will be screened out to filter required length pellets.
Crumbling is optional step for starter feeds. Crumbling will break pellets in 1,2,3 size crumbles to be small for PL size shrimp.
Before packing Pellets and Crumbles will be again cleaned to remove dust and powder by Plansifter and Dust collection system to provide high quality feed.
In Final Step feed will be Weighed and Packed in bags by automated packing system. This is Hands free system, no workers will touch feed in the process, this avoids contamination by hands, and computer weighing provides accurate weighing of bags.
Domestic and Imported Raw materials that reached our factory will be checked in our inhouse laboratory based on different parameters like Protein, Fat, Moisture, Appearance, Toxins, Fiber etc. Only material that passes our stringent standards will go into our feed.
Each batch of different raw materials will be weighed as per the formula. We use precision computer automated batching system to get accurate weights for every batch.
Materials are that are weighed based on formula will be mixed with Premixes to form a uniform material that will be fed into Coarse Grinding.
We use fine Hammermill to grind all materials into moderately fine powder.
Shrimp mouths are very small, so it is very important to grind materials into very small particles so that shrimp can feed on them. We use latest generation high intensity pulverizes to fine grind feed.
Quality Check: Our technicians will check each batch after pulverizing to make sure that feed is grinded to required fineness.
Fine powder feed coming from ultrafine-pulverizer will be mixed with vitamins, minerals and other medicines, Fish oil, Lecithin etc. to get uniform mixture. We use ultramodern mixers to get at least 98% uniformity , This step is very important because this ensures that all pellets get uniform composition of nutrients so that all shrimp get same nutrition
Computer Automation: We extensively automated this step to ensure highest quality Shrimp Feed.
Quality Control: Our quality control technicians do extensive testing in this step for quality, they check feed for moisture, fineness, appearance and mixing efficiency.
Mixed feed from previous step will be cooked in steam in this process, this increases digestibility as well as water stability. Our Pre-condition system uses 4 step process, this is most modern available in the world. We tweaked it to give more condition time than any other system in India.
This cooked feed will be made into small pellets. Our pelleting system based on 40 years proven German technology can make the smallest 0.8mm pellets (Smallest in the world).
Pellets made in Pellet mill will be further cooked (conditioned) in Post-Conditioner, this not only increases digestibility of feed, also increases water stability further. Our special post conditioning system is enhanced to give at least one our post-conditioning, as well as choice of direct or indirect steam.
This system is further automated with computer system to make sure always same steam heat is maintained
Pellets from Post conditioner will be dried to decrease moisture to store it.
Pellets will be cooled to Room temperature to store in bags.
Small Pellet pieces, Powder and Big lumps will be screened out to filter required length pellets.
Crumbling is optional step for starter feeds. Crumbling will break pellets in 1,2,3 size crumbles to be small for PL size shrimp.
Before packing Pellets and Crumbles will be again cleaned to remove dust and powder by Plansifter and Dust collection system to provide high quality feed.
In Final Step feed will be Weighed and Packed in bags by automated packing system. This is Hands free system, no workers will touch feed in the process, this avoids contamination by hands, and computer weighing provides accurate weighing of bags.
Our entry into Aquaculture, Nascent days of aquaculture in India, Tiger shrimp is the only farmed shrimp species.
Our first shrimp feed pellet plant with name sagar is started to produce cost effective feeds.
We added second line to exiting plant.
Coastal Polymers is started to provide insulated packaging, floats for Aquaculture industry.
Improved Polymers efficiency by installed fully computerized imported machinery.
Coastal Feeds is started with imported machinery to produce cost effective shrimp feeds and floating fish feeds.
Entered into agreement with BIOFERA LLC, USA to distribute their world-class aquaculture products in India.
Started building fully computerized Shrimp Feed plant in collaboration with BIOFERA LLC, USA. This fully imported plant is designed to be better than many big brand plants in shrimp feed manufacturing process parameters.
Launch of PRO5000 probiotics range in India, Manufactured by BIOFERA LLC, USA and globally proven.
Start of our new High-Quality Shrimp feed plant, launch of our Shrimp feed brands PROVA (For starters and High-density growers), NUMEI specially for Indian Low/Medium Density Ponds, Feeds formulated by with latest high precision technology and manufactured in highest quality plant.
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